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Hot Roll Sandwiches Recipe

4.2 from 86 reviews

These Hot Roll Sandwiches are deliciously cheesy, garlicky, and packed with savory deli meats and fresh veggies, perfect for a warm and satisfying meal. Soft sub rolls are buttered with a flavorful herb mixture, layered with provolone, ham, mozzarella, and Parmesan, then baked to golden perfection to create a crispy crust with melted cheese inside. Optional additions like spinach, pickles, or banana peppers add freshness and tang. Easy to make and customizable, these sandwiches are ideal for lunch, dinner, or game day snacks.

Ingredients

Scale

Rolls and Butter Spread

  • 4 large sub rolls (or 6 smaller sandwich rolls), sliced horizontally
  • ½ cup unsalted butter, softened
  • 1 tbsp garlic powder
  • 1 tsp onion powder
  • 1 tsp dried oregano
  • ½ tsp salt
  • ½ tsp black pepper

Filling

  • 8 slices provolone cheese (or Swiss, cheddar, or pepper jack)
  • ½ lb deli ham, thinly sliced (or turkey, roast beef, or salami)
  • ½ cup shredded mozzarella cheese
  • ¼ cup grated Parmesan cheese
  • 1 cup baby spinach or arugula (optional)
  • ½ cup sliced pickles or banana peppers (optional)

Instructions

  1. Preheat and Prep: Preheat your oven to 375°F (190°C). Slice the rolls horizontally but leave a hinge so they stay connected for easier stuffing and serving. In a small bowl, mix the softened butter, garlic powder, onion powder, oregano, salt, and pepper until smooth.
  2. Butter Up for Flavor: Using a pastry brush or spoon, generously spread the seasoned butter mixture inside each roll, making sure to coat the edges well. Place the rolls butter-side up on a foil-lined baking sheet for easy cleanup.
  3. Layer the Good Stuff: Start with a slice of provolone or your cheese of choice, then layer the deli ham. Add optional spinach or pickles if using. Sprinkle shredded mozzarella and grated Parmesan over the top. Press rolls gently to compact the fillings to prevent spilling during baking. For extra flavor, consider drizzling Italian dressing or spicy mayo before adding cheese.
  4. Bake to Golden Perfection: Wrap the baking sheet tightly with foil to create steam which helps melt the cheese evenly. Bake for 10 minutes, then remove the foil and bake for another 5 minutes until rolls are golden and cheese is bubbly. Watch carefully to avoid burning.
  5. Slice and Serve: Allow sandwiches to cool for 2-3 minutes to prevent burns from hot cheese. Slice into portions if desired and serve warm with chips, extra pickles, or marinara sauce for dipping.

Notes

  • Butter alternatives: Swap half the butter for mayo mixed with garlic powder for a tangy flavor that helps the seasoning stick.
  • Crispy hack: Broil sandwiches for 1-2 minutes after baking for extra crunch, watching closely to avoid charring.
  • Make-ahead: Assemble sandwiches without baking up to a day ahead and keep wrapped in the fridge; bake when ready.
  • Vegetarian twist: Skip meat and layer with roasted vegetables such as bell peppers, zucchini, and mushrooms.
  • Cheese choices: Mix cheeses for depth, such as sharp cheddar with mozzarella, or add cream cheese for richness.
  • Reheating: Warm leftovers in a 350°F oven for 5-7 minutes to restore crispiness; avoid microwaving to prevent sogginess.

Keywords: hot roll sandwiches, baked sandwiches, garlic butter sandwiches, cheesy sandwiches, deli meat sandwiches, easy lunch recipes